One man’s trash…

November 10th, 2012

I was wandering around the Hua Qian Bei district yesterday with xobs trying to buy a couple of power supplies for bringup of an open-source quad-core ARM laptop we’re building, and lo and behold, I came across this:

It’s the first time I’ve ever come across one of my former products in the Shenzhen markets. It’s kind of neat because I have intimate knowledge of how it might have ended up at this reseller’s stall. It also brought back old memories of agonizing over the logo color and placement — I think we tested over a half-dozen shades of gray before we settled on this one, and we had to fight with the printer to get the eyes just right and no smearing despite printing on a curved surface (accessories are in many ways harder than the product itself). Amusingly, this lady is selling the power supply for less than it cost us to originally buy it (you can just see the top of her head in the photo, she ducked behind the counter to find the power supplies we were buying, and I snapped the photo while she wasn’t looking).

Most of the excess inventory for this power supply ended up in the US office to handle exchanges & returns, so I’m pretty sure these are from a batch of power supplies that we had rejected. If I recall correctly, I had discovered an issue where one of the inductors in the power supply was missing the glob of glue required to hold it in place. Shipping the unit subjected the power supply to vibration, which caused the inductor to rub against a neighboring part. The rubbing could wear off the enamel on the inductor, which ultimately leads to the inductor shorting against the neighboring part. The power supply’s internal fuse correctly blows when this happens, so it wasn’t a safety issue; but the defectivity rate was around a few percent after shipping. I think a few thousand power supplies were sent back to the manufacturer over that issue. My guess is that after many years, the manufacturer finally found a sucker^H^H^H^H^H^H reseller who would peddle it in the markets.

Inspires confidence in the other ‘brand-name’ power supplies she was peddling, doesn’t it? On the other hand, I did buy a Lenovo-branded power supply that was perfect for my needs. ‘Brand new’ with plastic over the logos, it set me back only $4 a piece, and I did verify on the spot using a multimeter that the power supply did output the correct voltage. Probably good enough for development use, and at that price you just buy two in case one breaks.

Name that Ware, October 2012

October 30th, 2012

The Ware for October 2012 is shown below.

I’ll set aside the collection of stumper retro-wares from my childhood basement for a bit and give you this modern ware to ponder. This one should be guessable, especially since I left all the telltale connectors in the photo.

Sorry about the infrequent posts this past couple of months, but I’ve been spending a good chunk of my time as an intern at a local infectious disease research lab. I’ve been hacking the E. coli chromosome, swapping out genes and observing its impact on various regulatory pathways. It’s been very interesting, and has really helped calibrate my intuition on many aspects of biology that I’ve read about, but until now had not reduced to practice. I did a genomic DNA extraction protocol the other day and it was pretty magical seeing DNA precipitate out of solution into wispy white strands (the E. coli chromosome is about 5 million base pairs in size, and these huge molecules quickly glob together into strands visible with the naked eye). It’s also been fun writing simple bioinformatic analysis tools to help sort through various genetic motifs. DNA is way more structured than I had previously thought — feels almost as structured as raw binary machine code — and short snippets of DNA (a few hundred bits worth) can implement proteins with surprisingly sophisticated functions.

So many things to learn…!

Winner, Name that Ware September 2012

October 30th, 2012

Yet another stumper from my collection of random old boards! There was no definitive identification of the boards or the system from which they came, but yes, they were made by Intertech. However, I’m not sure it’s the same Intertech as what comes up in Internet searches today. I’ll pick Mike this week as the winner. Congrats, email me to claim your prize!

Name that Ware, September 2012

September 24th, 2012

The ware for September 2012 is shown below.

Hopefully this will be a bit easier of a retro-ware than the previous month’s! I’ve included photos of all three circuit boards that I have from the ware. Again, this is one for which I have no idea what it is from, but have been curious about since childhood.

Winner, Name that Ware August 2012

September 24th, 2012

Picking a winner for August 2012 is a tough one. Usually, there are multiple correct answers, with varying levels of detail. In this case, after doing a bit of research, I can’t really declare anyone a definitive winner, a problem in large part caused by the fact that I don’t know which ware this is from. For sure, the boards look similar in size and form factor to those found in the IBM 5100 series, but none of them are an exact match. However, I imagine IBM re-used the technology and form factor across multiple products at the time, so form factor alone cannot be used as a determinant for positive identification.

As a result, I’m going to award the winner’s prize to Brian, for sharing a large amount of interesting research with me on how the boards were manufactured (the excerpts from the IBM journal were a particularly good read). Congrats, email me for your prize!

As for the question about why the regular grid of holes — I found Tracy Hall’s comment about the use of an automated point-to-point wiring system to be compelling. However, after reviewing the IBM report, I was pretty convinced that these PCBs are made using multiple layers of etched copper. Thus, my guess is that the regular array of holes is due to one or a combination of the following: (1) CAD technology was not advanced enough back then to allow for the placement of arbitrarily located holes, particularly on large designs; on a low memory system (tens to hundreds of KiB) with no floating point support, it would be much easier to track hole and wire locations snapped to 0.1″ centers only, as opposed to storing a large number of coordinates to a high numeric precision. (2) It may have been more expensive to build a CNC drill versus just slaving together dozens of drills on a single rigid mechanical frame that was very precisely calibrated to make only 0.1″ steps. In other words, the cost of automation may have been great enough that it didn’t justify the savings in drilling time even if it meant potentially drilling thousands of extra, unused holes. The IBM article didn’t explicitly state why the boards were drilled in such a regular pattern, but it did make reference to slaving together dozens of drill heads to reduce drilling time. (3) As a matter of design discipline, it could have reduced errors and saved design time to force all holes to a 0.1″ design rule, versus taping out a PCB and finding that it can’t be manufactured because some ICs were accidentally placed a tiny bit too close in the artwork — or that holes on one layer didn’t line up with holes on another layer due to human error. The IBM boards had an unusually high density and layer count compared to other PCBs of the time.